Head Pulleys

Brand
Head Pulleys
Use
These are located at the discharge end of the conveyor, responsible for powering the belt and moving material forward. Head drive pulleys have high loads placed directly on them, so we fit our units with reinforced lagging surfaces to reduce slippage and maintain reliable traction.
Size
Material
Steel or Stainless Steel and Rubber.
Application
Head Drive Pulley (1)

Head pulleys power a conveyor belt and keep material moving through the system. In Western Australia's heavy duty mining environments, they must maintain performance against constant torque, tension and abrasive material. Using an under-rated or refurbished unit, operational efficiency can quickly decline.

To support safe, reliable and effective conveyor systems across WA, Promet supplies new, purpose-built head pulleys. Manufactured with corrosion resistant material and paired with reinforced lagging, they're tested to prevent belt slippage, vibration and bearing failures in tough conditions.

Click here to receive a cost and obligation free quote for a new conveyor pulley.

Key Features and Lagging Options

Promet head pulleys are built for strength, durability, traction and are constructed with corrosion-resistant materials, reinforced lagging and precision-balanced shifts that reduce vibration and wear.

Lagging options include:

  • Rubber: Smooth, diamond, or chevron grooved for general mining and dusty environments

  • Ceramic: Plain, dimpled or hybrid for high tension and torque applications

  • Polyurethane: For chemical-exposed operations and processing plants

  • Flame-resistant: Designed for coal and other hazardous environments

Depending on the needs of your site, lagging can be applied via hot vulcanised or cold bonded methods. Additionally, Promet can supply crowned pulleys to improve belt tracking where uneven loads are common.

 

Why a Lagged Pulley Should Be Replaced, Not Refurbished

Refurbishing a head pulley might address obvious alignment issues, but deeper problems like shell fatigue, shaft wear and bearing distortion will remain. Soon after re-installation, those issues will rear their heads, causing further downtime and increased maintenance costs.

That’s why Promet recommends full replacement over refurbishment. Our units prioritise performance and safety through:

  • Stronger construction to handle higher torque and tension

  • Improved reliability with new components and balanced assembly

  • Reduced downtime with fast turnaround and delivery

  • Longer service life under abrasive and high load conditions

Over the last seven years, we’ve streamlined the manufacturing process and can now provide a new conveyor pulley for less than the price of full refurbishment.

Built to Support High Performance Mining Operations

  1. Specification & Quote: Upload your drawings or tender documents and receive a free, no-obligation quote within 5 days.

  2. Design & Engineering: Pulleys are engineered to match load, belt width and site conditions.

  3. Fabrication & Testing: Units are built with reinforced lagging and corrosion-resistant materials, then tested for pressure, tension, vibration and thermal load.

  4. Delivery: Fast turnaround from trusted suppliers ensures your conveyor is back online quickly.

  5. Installation Support: Our team works with your crew to ensure installation and alignment are safe and correct.

  6. After-Sales Support: You receive ongoing technical advice and product assurance backed by an 18-month full replacement guarantee.

Safety, Sustainability & Lifecycle Benefits

Whether it's in mining or bulk handling, installing a conveyor pulley replacement isn't just about performance. Safety, reliability and operational efficiency should all be considered.

Safety First

A refurbished pulley only masks fatigue and imbalance, leaving the system prone to slippage, failure and sudden breakdowns. Promet replacements are precision balanced, strength tested and manufactured to meet Australian standards, reducing on site risk and unplanned maintenance.

Longer Life, Lower Impact

We utilise corrosion resistant material and reinforced lagging to extend service life and enable a more manageable maintenance schedule. That means less waste, lower transport costs and improved energy efficiency (through reduced vibration and slippage).

Promet units support a safer workplace and a healthier conveyor, delivering high-performance with a lighter footprint.

Our Replacement Process

Over the last seven years, our team have developed a simple and efficient process that prioritises you and your operation:

  1. Quote: Upload your drawings or tender documents and receive a free, no-obligation quote within 5 days.

  2. Design & Engineering: We work with our partner to ensure the unit matches your load requirements, belt width and environmental conditions.

  3. Fabrication & Testing: All pulleys undergo quality checks for pressure, tension, vibration and noise.

  4. Delivery & Installation Support: The pulley is delivered on a fast turnaround, with our team on site to support a safe and accurate installation.

  5. After-Sales Support: Provided by technical experts and backed by an 18-month full replacement guarantee.

The Promet Difference

We have supported WA's mining industry with high performance conveyor components for seven years. Our services include:

  • Selection and design assistance

  • Fast delivery from trusted suppliers

  • 18 month guarantee

  • Trusted after-sales support from experienced technicians

Before arriving on your site, each head pulley is tested for pressure, tension, vibration and thermal load. That way, all parties can be sure your unit is fit for operation.

Request a Cost and Obligation Free Quote Today

Upload your drawings or specifications below and receive a quote - returned by our Perth office in 5 days.

Get a Free, Zero-Obligation Quote for á Conveyor Pulley Replacement in Perth or Western Australia

Get new, advanced tail pulley units for less than the cost of full refurbishment.

Upload your drawings here and receive a detailed quote within 5 days.



Email info@promet.com.au or call 08 9249 8749 to discuss this product range with a Promet conveyor accessory specialist
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